CNC Gear Hobbing Machine
CNC Gear Hobbing Machine Specification
- Drive Motor
- Induction Motor
- Product Type
- Automatic CNC Machine
- General Use
- Industrial Gear Manufacturing
- Material
- Alloy Steel, Carbon Steel, Cast Iron
- Type
- Horizontal Gear Hobbing Machine
- Capacity
- Max Workpiece Diameter 400 mm
- Weight (kg)
- 4200 kg
- Computerized
- Yes
- Automatic
- Yes
- Cutting Speed
- 60-600 RPM (Variable)
- Cutting Thickness
- Up to 50 mm
- Cutting Function
- Gear Hobbing, Slotting
- BladeSize
- Up to Module 12
- Cooling System
- Integrated Coolant System
- Drive Type
- Electric Motor
- Voltage
- 415 V
- Dimension (L*W*H)
- 2600 mm x 2200 mm x 1850 mm
- Feature
- High Precision, Fully Automatic, Rugged Construction
- Color
- Standard Industrial Grey
- Motor
- 7.5 kW AC Motor
- Mechanical Precision
- 0.01 mm
- Software Detail
- CNC Based Controller
- Cutting Method
- Hobbing with Rotating Cutter
- Control System
- Siemens CNC Controller
- Cutting Material
- Steel, Aluminum, Cast Iron
- Cutting Area
- 400 mm x 500 mm
CNC Gear Hobbing Machine Trade Information
- Minimum Order Quantity
- 100 Pieces
- Supply Ability
- 1000 Pieces Per Day
- Delivery Time
- 2-5 Days
About CNC Gear Hobbing Machine
CNC Gear Hobbing Machine is a fully automated industrial machining unit that is commonly used for the manufacturing of gears and spline shafts. It is capable to perform machining in horizontal as well as vertical orientations. The smart and intelligent microprocessor based control panel of this unit makes it easier to operate this machine. The offered CNC Gear Hobbing Machine has sturdy structural frame and mechanical components that result in high robustness and rigidity.
Technical Specification
| Material | Mild Steel |
| Automation Grade | Automatic |
| Layout | Horizontal, Vertical |
| Table Hole | Standard |
| Country of Origin | Made in India |
| Corrosion Resistant | yes |
FAQs:
Q: What is a gear hobbing machine?
A: A gear hobbing machine is a specialized machine tool used for cutting gears. It utilizes a rotating cutting tool called a hob to create teeth on cylindrical or helical gears. This process is known as gear hobbing.
Q: What types of gears can be produced with a gear hobbing machine?
A: A gear hobbing machine is capable of producing a wide range of gears, including spur gears, helical gears, worm gears, spline shafts, and more. The machine's versatility allows for the production of gears with different tooth profiles and configurations.
Q: How does a gear hobbing machine work?
A: In a gear hobbing machine, the workpiece (usually a gear blank) and the hob are set up on their respective spindles. The hob rotates while the workpiece is slowly fed towards it. As the hob and workpiece engage, the hob's cutting edges gradually remove material, forming gear teeth.
Q: What are the advantages of using a gear hobbing machine?
A: Gear hobbing machines offer several advantages, including high precision, excellent surface finish, and the ability to produce a wide range of gear types. They are also suitable for high-volume production, making them cost-effective for manufacturers.
Q: What factors should be considered when selecting a gear hobbing machine?
A: When choosing a gear hobbing machine, important factors to consider include the required gear specifications (such as module, pitch, and number of teeth), machine capacity, cutting speed, accuracy, reliability, ease of setup and operation, and maintenance requirements.
Advanced Gear Manufacturing Solution
Engineered for modern industry, the CNC Gear Hobbing Machine integrates advanced features such as customizable axes (3/4/5), Siemens CNC controls, and a fully automatic operation. Its rugged construction and integrated safety systems make it suitable for demanding production environments, with maximum gear face width of 350 mm and cutting thickness up to 50 mm, ensuring versatility.
High Precision and Efficiency
Experience unmatched accuracy with mechanical precision up to 0.01 mm. An automatic centralized lubrication system, touch screen interface, and computerized Siemens controller work together to provide seamless operation, minimizing downtime and maximizing output. The integrated coolant system ensures consistent performance and extended tool life.
Flexible Application and Robust Build
Supporting a wide range of workpiece diameters and materials such as alloy steel and cast iron, this machine excels in industrial gear manufacturing. Its variable speeds and powerful 7.5 kW AC motor adapt to different production needs, while safety features and strong industrial build protect operators and equipment.
FAQs of CNC Gear Hobbing Machine:
Q: How does the CNC Gear Hobbing Machine ensure high precision during gear cutting?
A: The machine utilizes a Siemens CNC controller combined with robust mechanical construction and computerized controls to maintain a mechanical precision of 0.01 mm. An automatic centralized lubrication system and integrated coolant system further ensure accuracy and consistent gear quality.Q: What types of materials can be processed with this gear hobbing machine?
A: The machine is designed to handle a variety of materials including alloy steel, carbon steel, cast iron, and aluminum, making it suitable for diverse industrial gear manufacturing requirements.Q: When should installation services be requested for the machine?
A: Installation services are available upon request. It is recommended to arrange for installation during the initial delivery phase to ensure proper setup, calibration, and operation by trained professionals, maximizing both efficiency and safety.Q: Where is this machine commonly used?
A: This gear hobbing machine is primarily used in industrial gear manufacturing facilities, especially by manufacturers, exporters, and suppliers dealing with gears for heavy machinery, automotive, and industrial equipment.Q: What is the process of gear hobbing on this CNC machine?
A: The gear hobbing process involves mounting the workpiece on the table, selecting the appropriate hob cutter, and programming the Siemens controller for automatic operations. The rotating hob cuts the gear teeth as the workpiece is rotated, delivering precise gear profiles according to the programmed module and dimensions.Q: How does the machine promote operator safety during operation?
A: The machine is equipped with emergency stop features and safety door interlocks. These systems instantly halt the process in case of emergencies and ensure that the machine cannot run when the safety doors are open.Q: What are the main benefits of using this CNC gear hobbing machine?
A: Key benefits include high precision gear cutting, automatic operation for efficiency, flexibility in manufacturing various gear sizes and materials, integrated safety features, and support for both small and large-scale production demands.
- Minimum Order Quantity
- 100 Pieces
- Supply Ability
- 1000 Pieces Per Day
- Delivery Time
- 2-5 Days
Price:
- 50
- 100
- 200
- 250
- 500
- 1000+
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