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JALDHARA SMALL TOOLS PVT. LTD.
GST : 03AAACJ4068J1ZO

Gear Hobbing Cutter

Carbide Drill

Profile Cutters

Hss End Mill

Solid HSS End Mills

Gear Hobbing Machine

CNC Gear Hobbing Machine

Corner Radius Cutter

Corner Radius Cutter Specification

Length
50 mm - 120 mm

Material
Solid Carbide

Brooches Type
Solid Carbide Broach

Cutting Force
High

Hardness
>= 92 HRC

Tool Type
Milling Cutter

Cutting Capacity
Depends on diameter, up to 6mm depth per pass

Coating Type
TiAlN (Titanium Aluminum Nitride)

Features
Wear resistant, high precision, enhanced tool life

Operate Method
Rotary Milling (Spindle)

Coating
TiAlN

Shape
Round with Radius Corner

Cutting Accuracy
±0.01 mm

Operation Type
Semi-Finishing, Finishing Operations

Drill Bits Types
Corner Radius Cutter

Cutting Speed
80-300 m/min (varies by material)

Cutter Type
End Mill (Corner Radius)

Machine Type
CNC Milling Machine, Manual Milling Machine

Diameter
3 mm - 16 mm (custom sizes available)

Processing Type
CNC Milling

Blade Size
1 mm - 16 mm

Corner Radius Range
R0.5 mm - R6 mm

Application
Steel, Cast Iron, Alloy, Non-Ferrous Metals

Shank Type
Straight Shank

Surface Finish
Polished

Coolant Compatibility
Yes

Pack Type
Plastic Protective Case

Color
Black (TiAlN Coated), Metallic

Flute Type
Spiral Flute, 2/4 flute options

Tolerance
h6

Standard
ISO, DIN

Corner Radius Cutter Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
10000 Pieces Per Month

Delivery Time
1 Week

About Corner Radius Cutter

Corner Radius Cutter

Corner Radius Cutter is accessible with high functionality. This is apt for the high-feed milling at the highest level. It allows for a high feed rate. This is a high-feed tool of utmost precision and elevated functionality. The cutter is accessible with great process reliability and can deal with the low radial load. Corner Radius Cutter has low inventory expenditures and have utility in many universal applications. This is used to reduce the engagement arc and vibration tendencies with its radial arc.

Specifications:

Single corner & double corner up to 250 mm

Product details

Country of Origin	Made in India
Usage/Application	Industrial
Overall Length	Standard
Material	Metal
Bore Diameter	Standard
Corrosion Resistance	Yes

Precision Engineering for Versatile Metalworking

Designed with a spiral flute and made from solid carbide, the Corner Radius Cutter ensures optimal chip removal and stability. The available 2/4 flute configurations support both speedy roughing and detailed finishing, making it adaptable to varying machining requirements. Its h6 tolerance guarantees high precision, while the TiAlN coating provides superior hardness and prolonged tool life, even during intensive cuts.

Wide Application Range and Custom Options

Suitable for diverse industries, this cutter excels in processing steel, cast iron, alloys, and non-ferrous metals. It is compatible with CNC and manual milling machines, supporting operations such as semi-finishing and finishing. With diameters ranging from 3 mm to 16 mm (and custom sizes available), users can tailor tool selection to specific project needs, enhancing flexibility and efficiency on the shop floor.

Durability and Enhanced Performance

The Corner Radius Cutter boasts a hardness rating of 92 HRC and a cutting speed range of 80300 m/min depending on the material. Its advanced TiAlN coating provides wear resistance and an attractive black metallic finish. Packaged in a protective plastic case to maintain edge integrity, this tool ensures consistent, high-quality results throughout extended production cycles.

FAQs of Corner Radius Cutter:

Q: How do I select the appropriate flute count for my milling operation?

A: The choice between 2 and 4 flute options depends on your machining requirements. Two-flute cutters allow for better chip evacuation, making them ideal for softer materials and aggressive cuts. Four-flute designs offer improved stability and finer finishes, suitable for harder materials or finishing passes.

Q: What materials can the Corner Radius Cutter efficiently process?

A: This cutter is engineered for a broad range, including steel, cast iron, alloy materials, and non-ferrous metals. Its solid carbide construction and TiAlN coating ensure optimal performance and durability across these materials.

Q: When is it beneficial to use a corner radius cutter instead of a standard end mill?

A: Utilizing a corner radius cutter helps reduce chipping and extends tool life, especially when machining parts with internal corners. It is particularly advantageous in semi-finishing and finishing operations requiring improved edge strength and smoother profiles.

Q: Where can this tool be used?

A: The Corner Radius Cutter is suitable for use in CNC milling machines and manual milling machines. Its robust design allows for high-performance operations in industries ranging from general engineering to automotive and aerospace.

Q: What is the recommended cutting process and speed for this cutter?

A: For best results, match cutting speed between 80 and 300 m/min, tailored to the material being processed. The tool supports rotary milling (spindle) methods and is coolant-compatible to enhance cutting performance and minimize temperature buildup.

Q: How does the TiAlN coating benefit machining operations?

A: The TiAlN (Titanium Aluminum Nitride) coating enhances wear resistance, increases tool hardness, and allows for higher-speed cutting. It effectively extends tool life and helps maintain a polished surface finish under demanding conditions.

Q: What are the benefits of the cutters high h6 tolerance and 0.01 mm accuracy?

A: This precise tolerance and high level of accuracy ensure consistent part quality, minimal rework, and reliable dimensional control, making the cutter ideal for high-precision applications.